Shot Blasting Machine in India

Introduction to Shot Blasting Machine in India

A shot blasting machine in India is advanced equipment engineered to clean and prepare surfaces by propelling abrasive materials, such as steel shots, at heightened speeds. This process efficiently releases contaminants like rust, scale, and old coatings, resulting in a clean & prepared surface ready for further treatment or finishing. Typically utilized in industries like automotive, aerospace, construction, & heavy manufacturing, shot blasting ensures a refined surface profile. Operating at velocities between 65-110 m/s, this process delivers high-precision surface cleaning. Shot Blaster is recognized as a foremost shot blasting machine manufacturer in India, offering a comprehensive capacity of models, including portable shot blasting machine or cabinet-type shot blasting systems.

Components of Shot Blasting Machine

• Shot Blasting Wheel: The heart of the machine, this wheel accelerates or directs abrasive particles utilizing centrifugal force. For complex components, multiple wheels may be incorporated to ensure complete coverage.
• Abrasive Media: Materials like steel shots, steel grits, or glass beads are utilized based on the distinct external preparation required. Heavier abrasives are selected for robust tasks, while softer media are reserved for delicate finishes.
• Enclosure/Cabinet: The blasting operation takes place inside a fully enclosed chamber that includes dust & debris. Constructed from high-durability materials like alloy steel or rubber, the cabinet assures safety & longevity.
• Dust Collection System: Designed to capture dust & fine particles generated during blasting, this system maintains a clean & safe work surroundings. Many modern units also reclaim abrasives for reuse, enhancing efficiency.
• Separator Unit: This part filters out utilized abrasive and contaminants, ensuring only clean media reenters the blasting cycle. It maintains the machine’s significance and consistency.
• Control Panel: This system allows operators to manage blasting operations either manually or automatically, with features like blast time control, power settings, & sequential procedures for optimal performance.

Working Process of Shot Blasting Machine in India

• Loading: The job piece is placed inside the blasting enclosure manually or via automation.
• Blasting: The abrasive media is revved and targeted onto the exterior by the shot blasting wheel, extracting undesirable material.
• Separation: Accustomed abrasives & debris pass via a separator to clean the media for reuse.
• Dust Collection: Dust is extracted & collected separately to maintain air quality.
• Unloading: The cleaned job piece is released for additional processing or finishing.

Types of Shot Blasting Machine in India

Spinner Hanger Type Shot Blasting Machine: Ideal for non-tumble components like forgings or complex weldments. Components are discontinued & rotated during the blasting cycle.

Features

• No extra handling required
• Suitable for heavy or sensitive parts

Hanger Type Shot Blasting Machine: Designed with hooks to suspend large or irregular components. Prevents contact damage during the blast.

Features

• Non-impact cleaning method
• Works with assorted shapes and sizes

Tumble Type (Tumblast) Shot Blasting Machine: Employs a rotating drum to reveal all element sides to the abrasive media stream.

Features

• Great for small to mid-sized parts
• Compact & economical

Table Type Shot Blasting Machine: Components are set on a rotating table for even and consistent blasting.

Features

• Multiple table options
• High precision for flat & round surfaces

Continuous Type shot Blasting Machine: Used in automated production lines, blasting items on conveyors or roller systems.

Features

• Ideal for high-volume production
• Seamless integration into the production workflow

Airless Type Shot Blasting Machine: Relies on turbines rather than compressed air, enhancing efficiency.

Features

• Cost-effective and high productivity
• Low operational costs

Portable Type Shot Blasting Machine: Compact and mobile, perfect for field jobs and onsite applications.

Features

• Easy to handle and transport
• Suitable for localized cleaning tasks

Pipe Shot Blasting Machine: Specially engineered for internal and external pipe cleaning shot blasting machine.

Features

• Supports a range of pipe sizes
• Proper for both horizontal and vertical orientations

Benefits of Using a Shot Blasting Machine in India

• High Productivity: Quickly cleans large surfaces, reducing labor and time.
• Media Reusability: Abrasives could be recycled multiple times, cutting costs.
• Enhanced Surface Finish: Produces smooth, consistent surfaces for finishing.
• Eco-Friendly: Modern systems minimize dust & reduce environmental impact.
• Versatile Applications: Effective on materials like steel, concrete, and aluminum.

Shot Blasting Machine Manufacturers in India

We are proud to be one of the top-rated shot blasting machine manufacturers in India, delivering premium-quality machines at competitive prices. Our machines are exported worldwide and include portable shot blasting machines, tumblast shot blasting machines, pipe cleaning shot blasting equipment, stone and granite shot blasting machines etc.